The role of tattoos on anti-corrosion sleepers is significant
Release Date: 2025-03-20 Visits: 11

On the criss crossing railway network, every sleeper is a silent guardian. As the train roared past, people were amazed by the imposing force of the steel dragon, but rarely paid attention to these wooden backbones carrying thousands of weights. These seemingly simple sleepers actually conceal mysteries - the deep and shallow marks on their bodies are like totems of ancient tribes, engraved with the wisdom code of industrial civilization.

1、 The Art of Tattoos on the Steel Dragon

Each pattern carved on the surface of high-quality pine wood needs to penetrate to a depth of at least 10 millimeters, and will generally meet the standard of 13 millimeters for scoring. This depth control can be considered exquisite - if it is too shallow, an effective infiltration path cannot be formed, and if it is too deep, it will damage the mechanical properties of the wood. These scratches are like carefully designed miniature canal networks, waiting for the infiltration of anti-corrosion oil.

The scoring process has almost strict requirements for the stability of the tool holder. During the operation, it is necessary to adjust the pressure in real time according to the hardness of the wood, ensuring that the length of the knife mark per square centimeter is not less than 10 millimeters.

2、 The quality password in the scratch

The quality control during the scoring process can be considered rigorous. The leakage rate of the track surface must be controlled within 5%, and the continuous leakage should not exceed 3 knife marks. This standard requires operators to remain fully focused, just like ancient copyists transcribing classics, without any distraction. After completing each batch of scoring operations, the quality inspector will use a specially designed depth gauge to inspect and ensure that each score reaches the predetermined depth.

3、 Tattoos and the Second Forging of Life

The true transformation begins when the sleepers, covered in tattoos, enter the anti-corrosion oil immersion pool. The viscous anti-corrosion oil penetrates through the capillary network formed by the scratches, reaching deeper into the wood. The 13 millimeter immersion depth standard is a scientific parameter based on the depth of the scratch. These oils form a three-dimensional protective net inside the wood, keeping out the invasion of fungi, insects, and ants.

In the high-temperature and high-pressure immersion tank, the anti-corrosion oil is deeply blended with the wood. The diversion channel formed by the scratch plays a crucial role at this time, just like the ancient Roman canal system, which evenly delivers the protective medium to every corner. The sleepers that have undergone anti-corrosion treatment also need to undergo final shaping. The workers use a specially designed sawing machine to cut off irregular parts such as wool heads and slanted heads, ensuring that the length error of each sleeper does not exceed 2 millimeters.

When high-speed trains pass by at a speed of 350 kilometers per hour, a new generation of sleeper materials has begun to be applied. However, the traditional wooden pillow still continues its mission on the branch railway. The clear scratches after the wind and rain erosion are like the wrinkled faces of the old railway people, telling the century's agreement between the steel dragon and the wooden backbone. Behind these industrial tattoos is the unwavering commitment of generations of craftsmen to quality, and a delicate balance achieved in the game between technology and nature.