Oil injection depth of oil filled sleepers - key to anti-corrosion ability
Release Date: 2025-09-27 Visits: 1

If you have ever taken a walk by the railway or stared out the window while riding a train, you may have noticed the dark sleepers underneath the tracks. They look ordinary and even a bit rough, but without them, the safety of railway transportation would be impossible to talk about. These sleepers are buried in the ballast all year round, exposed to wind, sun, rain, frost, and have to withstand the heavy pressure of hundreds or thousands of tons when trains pass by. How can they last for decades without rotting or collapsing? The answer lies in the four words' anti-corrosion treatment '.

Surface skills are far from enough

Many people may think that applying anti-corrosion oil to wood is like brushing a layer of anti-corrosion oil? It's like painting wood with a layer of protective film. If it's really that simple, the lifespan of railway sleepers may not even last for ten years.

Pine wood is the most commonly used wood for sleepers. It is soft and has a straight texture, making it easy to process. However, due to its loose structure, it is also prone to absorbing water and moisture. If only surface coating is applied, the anti-corrosion oil can only cover a thin part of the outermost layer of the wood. Over time, the moisture inside the wood can still freely enter and exit. Ultraviolet radiation can cause the surface coating to age and crack, and rainwater can seep into the gaps, giving fungi and insects an opportunity to take advantage. In a few years, the wood will start to rot from the inside. It may look okay on the surface, but the internal structure has become brittle and its load-bearing capacity has greatly decreased. This kind of 'superficial effort' is simply a drop in the bucket for railways that require decades of service life.

The True 'Core Technology': Pressure Immersion

So, the anti-corrosion sleepers used on railways are not just about brushing a layer of oil, their core process is called "pressure impregnation".

The process roughly goes like this: pine logs are cut into standard sized sleepers, then naturally air dried before entering a huge sealed jar. This jar is like a pressure cooker. Under high pressure, pour the anti-corrosion oil with better fluidity after heating into the tank. Under the strong pressure difference, the anti-corrosion oil will be forcibly injected into the depths of the wood.

The essence of this process lies in utilizing the pressure difference to allow the anti-corrosion oil to not only adsorb on the surface, but also deeply penetrate.

Oil immersion depth: the key to anti-corrosion ability

Sleepers treated with oil immersion often have an oil injection depth of over 13 millimeters. This depth is like establishing a strong 'anti-corrosion depth' for the wood. Even if the surface is damaged due to long-term wear or weathering, deep anti-corrosion oil can still effectively resist the erosion of fungi and insects, preventing decay from spreading inward.

The value of depth: not just anti-corrosion

The benefits of sufficient oil injection depth are multifaceted.

The most direct is the extension of service life. A pine sleeper that only undergoes surface treatment may be scrapped in harsh environments within a few years. And the sleepers that have undergone deep oiling treatment can easily reach a service life of 20-30 years, or even longer. This means astonishing maintenance cost savings for railway systems that require significant infrastructure investment.

Secondly, there is an improvement in overall stability. After deep injection of anti-corrosion oil, not only does it kill the nutrient sources of bacteria and insects in the wood, but it also reduces the moisture absorption of the wood to a certain extent, making the size of the sleepers more stable and less prone to severe expansion and contraction due to dry wet cycles, thereby maintaining the track gauge more stably and ensuring driving safety.

Conclusion

So, next time I see those unknown sleepers under the railway tracks, perhaps I can show more respect. They are not simply black wood, but engineering materials that have undergone a transformative "deep therapy". The 13 millimeter oil injection depth may seem insignificant, but it is actually a condensation of scientific and engineering wisdom, and an invisible contributor to ensuring the safe and smooth operation of railway arteries for decades.

In the field of railway engineering, often times, true durability is not reflected on the shiny surface, but hidden in these invisible depths. The story of oiled sleepers precisely confirms this point: depth determines everything.